Equipment Qualification of Glatt Coating Machine (GCS500)
This document contains Installation Qualification, Operation Qualification, Performance Qualification in
Protocol for Installation, Operation & Performance Qualification of Glatt coating machine (GCS500)
INSTALLATION QUALIFICATION
- PURPOSE :
To ensure that the Glatt Autocoater is installed confirms to the User Requirement Specifications and the manufacturers literature, and to document the information that the equipment meets specifications.
- SCOPE :
To be performed at the time of installation.
- RESPONSIBILITY :
Person over seeing the installation will perform the qualification and record the information.
Quality assurance will review and approve the Installation qualification protocol.
4 . METHOD OF VERIFICATION :
The installation qualification should be carried out, observations should be written.
The method of verification :
i ) Supplier / Manufacturer manual ( S ).
- ii) Certificate of Supplier / Manufacturer (C).
iii) Actual measurement / Check (A).
- iv) Visual check (V).
- FACTORY ACCEPTANCE TEST : Available.
INSTALLATION QUALIFICATION
- INSPECTION CHECKLIST :
CHECKLIST FOR INSPECTION OF AUTOCOATER GCS 500
(TO BE FILLED ON RECEIPT OF THE MACHINE)
| ITEM NAME | NO. OF ITEMS | ACTUAL NO. OF ITEM RECEIVED | CHECKED BY |
GCS 500 Pan cabinet assembly with – pan, pan drive unit, exhaust shoe, pan light, spray arm, inlet / exhaust ducts openings etc. |
1 | ||
| Hot air unit with – blower, filters, HEPA, dehumidifier, steam coil etc. | 1 | ||
| Exhaust unit with – blower, silencer etc. | 1 | ||
| Scrubber unit with – sump, pump, demister pad, sprinkler, ductings etc. | 1 | ||
| Power panel and Pneumatic panel | 1 each | ||
| Operating panel with – PC, touch screen MMI, PLC, Printer etc. | 1 | ||
| Unloading devices | 1 set | ||
| Solution tank with stirrer | 1 | ||
| Spray pump trolley with – pump, distribution head, pressure sensors etc. | 1 | ||
| Spray nozzles | 5 | ||
| Suspension and Compressed air tubings for Spray nozzles | 5 sets | ||
| Loose items – Control flaps, actuators, sensors, indicators, gauges, switches, gaskets, o rings, TC clamps, sleeves, cables, connectors, washers, nut-bolts etc. | 1 set |
Remark : Received items checked as per Packing list and all items found okay.
- SITE ACCEPTANCE TEST : NA
INSTALLATION QUALIFICATION
- INSTALLATION OF EQUIPMENT:
| Critical variables
to be met |
Acceptance Criteria |
Observations | MOV | Ckd. by |
| 8.1 EQUIPMENT DESIGN / CONTROL / PROCESS / PRODUCT PARAMETERS : | ||||
| 8.1.1 Location of the machine | Installed in COATING-II and should have sufficient area for easy operation
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| 8.1.2 Dimensions | 2294 mm X 2030mm X 2530 mm (L – W – H) | |||
| 8.1.3 Weight of Coater | Approx. 2200 Kg | |||
| 8.1.4 Weight & Structural Capacity | Civil structure should be suitable to accommodate the machine Structural Capacity : 1000 Kg / m2 | |||
| 8.1.5 Utilities | Electrical :
Operation : 400 V AC (± 5%) Control : 230 V AC (± 5%) |
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| Compressed air :
200 m3/h at 6 bar |
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| Steam :
285 kg/hr at 4 bar (143°C) |
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| Chilled water :
at temperature 6° C |
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| 8.1.6 Motor details | Pan Drive :
Make – Leumann & Uhlmann AG, Power – 2.2 kW / 3.0 HP, Frequency – 50 Hz, Speed – 1430 RPM |
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| Inlet Air Unit :
Make – ABB Ltd, Power – 7.5 kW/ 10.0 HP, Frequency – 50 Hz, Speed – 2850 RPM |
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INSTALLATION QUALIFICATION |
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| Critical variables
to be met |
Acceptance Criteria |
Observations | MOV | Ckd. by |
| Exhaust Unit :
Make – Crompton Greaves, Power – 30.0 kW / 40.0 HP, Frequency – 50 Hz, Speed – 2955 RPM
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| 8.1.7 Leveling of machine | Spirit level should be at zero level
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| 8.1.8 Pan | Pan should be perforated (3.0 mm perforations) and Hemispherical shape with solid fischer type baffles
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| 8.1.9 Diameter of Pan | 1570 mm | |||
| 8.1.10 Capacity | Maximum 350 Kg
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| 8.1.11 Height of Pan mouth from floor | Height of the center of the Pan mouth should be approximately at 1350 mm from floor
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| 8.1.12 Baffles | Shape and size of all the baffles should be uniform and there should not be any gap OR trap in between any Baffle and Pan surface
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| 8.1.13 Pan Light | Pan light should be provided on top of the Pan
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| 8.1.14 Spray Gun Arm | Spray gun arm should be retractable type with auto locking system
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| 8.1.15 Spray Guns | Spray guns should be provided with 1.0 mm SS nozzle
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| 8.1.16 Peristaltic Pump | Multi-head Peristaltic Pump should be provided
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| 8.1.17 View window | View window should be provided on pan door
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| 8.1.18 Pan Cabinet | Top surface of Pan cabinet should be easily cleanable
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| 8.1.19 Bottom turf | Bottom turf of pan should be accessible for cleaning, Drain of the bottom turf should be provided with solenoid valve and bypass drain line
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| 8.1.20 Pan Cabinet Doors | For easy opening of Pan Cabinet doors hinges should be provided and all the cabinet doors should be provided with gaskets to ensure leak proof operation
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| 8.1.21 Suspension Feed Vessel | Capacity should be approx. 125 Ltr., Feed vessel should be provided with pneumatic stirrer
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| 8.1.22 Unloading system | Automatic unloading should be provided
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| 8.1.23 Hot Air Unit | Hot air unit should be provided of 3500 CFM with dehumidification unit.
It should consist of 10m filter, chilled water coil, Blower, Steam coil, 3m filter, HEPA filter, silica desiccant bed for dehumidification Hot air should achieve max. 80° C temperature |
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| 8.1.24 Exhaust Unit | Exhaust unit should be provided of 3500 CFM | |||
| 8.1.25 Scrubber Unit | Should be provided for exhausted air with water sump, pump etc. | |||
| 8.1.26 Scrubber : Air Sampling port | Air sampling ports should be provided to scrubber unit at before scrubbing and after scrubbing positions
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| 8.1.27 Location of Hot air unit, Exhaust unit and Scrubber | Should accommodate on service floor and should have sufficient area for easy operation
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| 8.1.28 Filter Cleaning | Doors to be provided for dismantling and assembling of filters for cleaning
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| 8.1.29 Duct cleaning port | Cleaning port (man hole) should be provided on Exhaust ducting
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| 8.1.30 Temperature sensors | Make : Radix, Type : RTD-PT100.
Sensors of Inlet & Exhaust air temperature should be at the nearest point of the Pan |
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| 8.1.31 Material of Construction | ||||
| 8.1.31.1 All Contact parts | ||||
| 8.1.31.1.1 Coating Pan | Should be AISI 316 L | |||
| 8.1.31.1.2 Baffles | Should be AISI 316 L | |||
| 8.1.31.1.3 Spray Guns | Should be AISI 316 | |||
| 8.1.31.1.4 Suspension Feed Vessel | Should be AISI 316 L | |||
| 8.1.31.1.5 Unloading devices | Should be AISI 316 L | |||
| 8.1.31.2 Non-contact parts | Should be AISI 304 | |||
| 8.1.31.3 Tubings for Air and Suspension | Should be food grade | |||
| 8.1.31.4 Gaskets and O’Rings | Should be foodgrade | |||
| 8.1.31.5 All Wheels | Should be PU with SS brackets | |||
| 8.1.32 Control System | ||||
| 8.1.32.1 PLC details | Make : Mitsubishi FX-3U with RS-232 port and digital input & output modules | |||
| 8.1.32.2 Digital Indicators | Compressed air pressure & Differential pressure indicator across HEPA and Pan cabinet should be provided on the operating panel
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| 8.1.32.3 Reports generation | Printer should be provided | |||
| 8.1.33 Good Manufacturing Practices | ||||
| 8.1.33.1 Feasibility | Equipment should have easy dismantling and assembling system. Equipment should be easy to clean and maintain
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| 8.1.34 Safety | ||||
| 8.1.34.1 Guards | Guards should be provided to all moving parts | |||
| 8.1.34.2 All Motors | All the Motors (Scrubber pump, Exhaust blower, Pan motor, Inlet blower, peristaltic pump) and Pan light should be Flameproof
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| 8.1.34.3 Earthing | Double earthing should be provided to the machine and all motors
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| 8.1.34.4 Surface Finish | All the surfaces should be free of sharp edges | |||
| 8.1.34.5 Emergency Off | Emergency Off push button on Pan cabinet and ON/OFF switch with lock & key arrangement on operating panel should be provided
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| 8.1.34.6 Limit Switches | Limit switches should be provided on spray arm and pan cabinet door
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INSTALLATION QUALIFICATION
- REFERENCE :
| S. N. | Documents | Remark |
| 1 | Equipment manual | |
| 2 | Control System Manual |
- DOCUMENTS TO BE ATTACHED :
| S. N. | Annexure / Document | Remark |
| 1 | Packing list | |
| 2 | Approved drawing | |
| 3 | MOC certificates | |
| 4 | Supplier certificates | |
| 5 | Cleaning verification report | |
| 6 | Spare Parts List |
- ABBREVIATIONS :
| m | : | Micron | °C | : | Degree Centigrade |
| % | : | Percentage | AC | : | Alternating Current |
| Approx. | : | Approximately | AISI | : | American Iron & Steel Institute |
| CFM | : | Cubic Feet per Minute | dB | : | Decibel |
| etc. | : | Etcetera | HEPA | : | High Efficiency Particulate Air |
| H | : | Height | HP | : | Horse Power |
| Hz | : | Hertz | Kg | : | Kilogram |
| Kg/Hr | : | Kilogram per Hour | Kg/m2 | : | Kilogram per Square Meter |
| kW | : | Kilo Watt | L | : | Length |
| Ltr. | : | Litre | m3/h | : | Cubic Meter per Hour |
| mm | : | Millimeter | MMI | : | Man Machine Interface |
NA |
: | Not Applicable | No. | : | Number |
| PC | : | Personal Computer | PLC | : | Programmable Logic Control |
| PU | : | Poly Urethane | RPM | : | Revolution Per Minute |
| sec | : | Second | SS | : | Stainless Steel |
| TC | : | Tri Clover | V | : | Volts |
| W | : | Width |
INSTALLATION QUALIFICATION
- ANY CHANGES MADE AGAINST THE FORMALLY AGREED PARAMETERS :
_________________________________________________________________________________
_________________________________________________________________________________
13. DEVIATION REPORT :
Deviation (s) :
___________________________________________________________________________________
Justification for acceptance :
___________________________________________________________________________________
Impact on operation :
___________________________________________________________________________________
- REVIEW (INCLUSIVE OF FOLLOW UP ACTION, IF ANY) :
___________________________________________________________________________________
___________________________________________________________________________________
- RECOMMENDATIONS/ CONCLUSION :
___________________________________________________________________________________
___________________________________________________________________________________
OPERATION QUALIFICATION
- PURPOSE :
To determine that the Glatt Autocoater operates according to specifications, and to record all relevant information and data to demonstrate it functions as expected.
- SCOPE :
To be performed after the Installation Qualification has been completed and approved.
- RESPONSIBILITY :
Person responsible for operating the equipment will perform the qualification and record the information.
The supervisor will supervise the study, verify the completion of the records and write the Deviation report (if any).
Quality Assurance will review and approve the Operation Qualification Protocol.
- EQUIPMENT OPERATION :
INDEX
| Test No. | Critical Variable to meet | Reference |
| 1 | Noise level at no load | Test 1 |
| 2 | Vibration at no load | Test 2 |
| 3 |
Emergency switch ON |
Test 3 |
| 4 | Operating panel ON/OFF | Test 4 |
| 5 | ‘Manual / Auto’ mode selector | Test 5 |
| 6 | Scrubber ON | Test 6 |
| 7 | Exhaust ON | Test 7 |
| 8 | Inlet ON | Test 8 |
| 9 | CFM of Inlet blower and Exhaust blower | Test 9 |
| 10 | Heater ON | Test 10 |
| 11 | Pan ON | Test 11 |
OPERATION QUALIFICATION
| Test No. | Critical Variable to meet | Reference |
| 12 | Spraying ON | Test 12 |
| 13 | Working of Pan speed controller | Test 13 |
| 14 | Working of spray pump speed controller | Test 14 |
| 15 | Working of Inlet temperature controller | Test 15 |
| 16 | Spraying OFF | Test 16 |
| 17 | Pan OFF | Test 17 |
| 18 | Heater OFF | Test 18 |
| 19 | Inlet OFF | Test 19 |
| 20 | Exhaust OFF | Test 20 |
| 21 | Scrubber OFF | Test 21 |
| 22 | Machine start in Auto mode | Test 22 |
| 23 | Machine stop in Auto mode | Test 23 |
| 24 | Interlock : Spraying with blowers | Test 24 |
| 25 | Interlock : Spraying with Pan speed | Test 25 |
| 26 | Interlock : Spraying with Inlet & Exhaust temperature | Test 26 |
| 27 | Interlock : Spraying with atomisation air pressure | Test 27 |
| 28 | Interlock : Spraying with spray arm in / out position | Test 28 |
| 29 | Interlock : Spraying with Pan cabinet doors | Test 29 |
| 30 | Interlock : Inlet & Outlet dampers with blowers ON / OFF | Test 30 |
| 31 | Interlock : Scrubber Pump with water level | Test 31 |
| 32 | Interlock : Compressed air supply to pneu-matic panel with operating panel ON / OFF | Test 32 |
| 33 | Emergency OFF | Test 33 |
OPERATION QUALIFICATION
- DOCUMENTS TO BE ATTACHED :
| S. N. | Documents | Remark |
| 1 | Equipment manual | |
| 2 | Standard Cleaning Procedure | |
| 3 | Standard Operating Procedure | |
| 4 | Noise Level Test Report | |
| 5 | CFM Calibration Record | |
| 6 | Training report | |
| 7 | Calibration Reports |
- ABBREVIATIONS :
| °C | : | Degree Centigrade |
CFM |
: | Cubic Feet per Minute |
dB |
: | Decibel |
NA |
: | Not Applicable |
| No. | : | Number |
- ANY CHANGES MADE AGAINST THE FORMALLY AGREED PARAMETERS :
___________________________________________________________________________________
___________________________________________________________________________________
8. DEVIATION REPORT :
Deviation (s) :
___________________________________________________________________________________
___________________________________________________________________________________
Justification for acceptance :
___________________________________________________________________________________
___________________________________________________________________________________
OPERATION QUALIFICATION
Impact on operation :
___________________________________________________________________________________
___________________________________________________________________________________
- REVIEW (INCLUSIVE OF FOLLOW UP ACTION, IF ANY) :
___________________________________________________________________________________
___________________________________________________________________________________
- RECOMMENDATIONS/ CONCLUSION :
___________________________________________________________________________________
___________________________________________________________________________________
PERFORMANCE QUALIFICATION
- PURPOSE :
To determine that the Glatt Autocoater perform as intended by repeatedly running the Equipment on its intended schedules and recording all relevant information and data.
Results must demonstrate that performance consistently meets pre-determined specification under normal conditions.
- SCOPE :
To be performed after the Installation and Operation Qualification has been completed and approved.
- RESPONSIBILITY :
Person responsible for operating the equipment will perform the qualification and record the information.
The supervisor will supervise the study, verify completion of the records and write the Deviation report (if any).
Quality Assurance will review and approve the Performance Qualification Protocol.
- PROCEDURE :
- Performance of new equipment to be evaluated with a placebo batch.
- Further performance of equipment to be evaluated by manufacturing three batches and data to be recorded.
PERFORMANCE QUALIFICATION
- CRITICAL VARIABLES TO BE MET FOR PERFORMANCE :
| ITEM Batch detail | Acceptance criteria | Observation
|
Method of Verification | Ckd. By
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| 1. Dummy
Batch No. : Refer Annexure No.: |
All process parameters must be within limit. | |||
| 2. Product :
Batch No. : Lot No.: Refer Annexure no.: |
All Process and physical parameters must be within limit.
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| 3. Product :
Batch No. : Lot No.: Refer Annexure no.: |
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| 4. Product :
Batch No. : Lot No.: Refer Annexure no.: |
- REFERENCES :
| S. N. | Stage | Refer Annexure No. |
| 1 | ||
| 2 | ||
| 3 |
PERFORMANCE QUALIFICATION
- DOCUMENTS TO BE ATTACHED :
| S. N. | Annexure / Document | Remark |
| 1 | Dummy Batch Manufacturing Record | |
| 2 | Validation Summary | |
| 3 | ||
| 4 |
- ABBREVIATIONS :
No. |
: | Number |
- ANY CHANGES MADE AGAINST THE FORMALLY AGREED PARAMETERS :
___________________________________________________________________________________
___________________________________________________________________________________
10. DEVIATION REPORT :
Deviation (s) :
___________________________________________________________________________________
___________________________________________________________________________________
Justification for acceptance :
___________________________________________________________________________________
___________________________________________________________________________________
Impact on operation :
___________________________________________________________________________________
___________________________________________________________________________________
PERFORMANCE QUALIFICATION
- REVIEW (INCLUSIVE OF FOLLOW UP ACTION, IF ANY) :
___________________________________________________________________________________
___________________________________________________________________________________
- RECOMMENDATIONS/ CONCLUSION :
___________________________________________________________________________________
___________________________________________________________________________________
TEST 1
| 1. | Test : | Noise level at no load | ||
| Objective : | To ensure that the noise level of the machine is within the limit. | |||
| Detail test procedure : | Start the machine, take empty run & check the noise level with the help of dB meter. | |||
| Acceptance Criteria : | Noise level should not be more than 90 dB. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 2
| 2. | Test : | Vibration at no load | ||
| Objective : | To ensure that no abnormal vibration observed. | |||
| Detail test procedure : | Start the machine, and check for the vibration. | |||
| Acceptance Criteria : | Abnormal vibrations should not be observed. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 3
| 3. | Test : | Emergency switch ON | ||
| Objective : | To ensure that the emergency switch is working properly and machine is operational. | |||
| Detail test procedure : | Release the emergency switch by turning and start the machine. | |||
| Acceptance Criteria : | Machine should be operational. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 4
| 4. | Test : | Operating panel ON/OFF | ||
| Objective : | To ensure the power supply controlled by Operating panel ON/OFF switch. | |||
| Detail test procedure : | Turn on / off the Operating panel ‘ON/OFF’ switch. | |||
| Acceptance Criteria : | Operating panel should be operational in ON position and it should not be operational in OFF position. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 5
| 5. | Test : | ‘Manual / Auto’ mode selector | ||
| Objective : | To ensure the selection of operating mode with the help of selector. | |||
| Detail test procedure : | 1. Press the Manual mode icon & operate the machine.
2. Press the Auto mode icon & operate the machine. |
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| Acceptance Criteria : | 1. Machine should be operational in manual mode, when ‘Manual mode’ icon is pressed.
2. Machine should be operational in auto mode, when ‘Auto mode’ icon is pressed. |
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 6
| 6. | Test : | Scrubber ON | ||
| Objective : | To ensure that the scrubber pump started. | |||
| Detail test procedure : | Select the Manual mode and Press ‘SCRUBBER’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Green & scrubber pump should be started. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 7
| 7. | Test : | Exhaust ON | ||
| Objective : | To ensure that the Exhaust blower starts. | |||
| Detail test procedure : | Press ‘EXHAUST’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Green & Exhaust blower should be started. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 8
| 8. | Test : | Inlet ON | ||
| Objective : | To ensure that the Inlet blower starts. | |||
| Detail test procedure : | Press ‘INLET’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Green & Inlet blower should be started. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 9
| 9. | Test : | CFM of Inlet blower and Exhaust blower | ||
| Objective : | To ensure that the Inlet air and Exhaust air CFM are within limit. | |||
| Detail test procedure : | Remove temperature sensor probes provided on Inlet ducting and put CFM meter probe in the ducting start the Inlet and Exhaust blower and note down the inlet air CFM. Repeat the same procedure for Exhaust probe and monitor exhaust air CFM. | |||
| Acceptance Criteria : | Inlet air CFM : 3500 ± 500
Exhaust air CFM : 3500 ± 500 |
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 10
| 10. | Test : | Heater ON | ||
| Objective : | To ensure that the steam control valve is operated and temperature of inlet air starts to increase up to set limit. | |||
| Detail test procedure : | Press ‘HEATER’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Green & temperature of inlet air starts to increase upto set limit. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 11
| 11. | Test : | Pan ON | ||
| Objective : | To ensure that the pan drive motor started & pan is revolving at set speed and in clockwise direction. | |||
| Detail test procedure : | Press ‘PAN’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Green & pan should rotate in clockwise direction at set speed. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 12
| 12. | Test : | Spraying ON | ||
| Objective : | To ensure that spraying starts and the spray pump rotates in clockwise direction at set speed. | |||
| Detail test procedure : | Press ‘SPRAYING’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Green. Spraying should be started and spray pump should rotate in clockwise direction at set speed. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 13
| 13. | Test : | Working of Pan speed controller | ||
| Objective : | To ensure that the pan speed controller able to control the speed of Pan. | |||
| Detail test procedure : | Set the pan speed different values and check the same using Tachometer. | |||
| Acceptance Criteria : | Actual pan speed should be match with the set values. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 14
| 14. | Test : | Working of spray pump speed controller | ||
| Objective : | To ensure that the spray pump speed controller able to control the speed of Spray pump. | |||
| Detail test procedure : | Set the spray pump speed at 2 different values and check the same using tachometer. | |||
| Acceptance Criteria : | Actual spray pump speed should be match with the set values. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 15
| 15. | Test : | Working of Inlet temperature controller | ||
| Objective : | To ensure that the inlet temperature controller able to control & indicate the actual temperature. | |||
| Detail test procedure : | Set the inlet air temperature and check the actual temperature near sensor using portable digital probe. | |||
| Acceptance Criteria : | Temperature should be controlled within + 2°C of the set point & actual temperature should be match with portable digital probe. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 16
| 16. | Test : | Spraying OFF | ||
| Objective : | To ensure that spraying and the spray pump rotation stops. | |||
| Detail test procedure : | Press ‘SPRAYING’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Red. Spraying and spray pump operation should be stopped simultaneously. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 17
| 17. | Test : | Pan OFF | ||
| Objective : | To ensure that the pan and drive motor stops. | |||
| Detail test procedure : | Press ‘PAN’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Red & pan rotation should be stopped. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 18
| 18. | Test : | Heater OFF | ||
| Objective : | To ensure that the steam control valve is closed and temperature of inlet air starts to decrease. | |||
| Detail test procedure : | Press ‘HEATER’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Red & temperature of inlet air should starts to decrease. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 19
| 19. | Test : | Inlet OFF | ||
| Objective : | To ensure that the Inlet blower stops. | |||
| Detail test procedure : | Press ‘INLET’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Red & Inlet blower should be stopped. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 20
| 20. | Test : | Exhaust OFF | ||
| Objective : | To ensure that the Exhaust blower stops. | |||
| Detail test procedure : | Press ‘EXHAUST’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Red & Exhaust blower should be stopped. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 21 :
| 21. | Test : | Scrubber OFF | ||
| Objective : | To ensure that the scrubber pump stops. | |||
| Detail test procedure : | Press ‘SCRUBBER’ icon. | |||
| Acceptance Criteria : | Indication on the Icon should turn Red & scrubber pump should be stopped. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 22
| 22. | Test : | Machine start in Auto mode | ||
| Objective : | To ensure the sequential starting of machine operation in auto mode. | |||
| Detail test procedure : | Select the auto mode and Press ‘START/STOP’ icon. | |||
| Acceptance Criteria : | Machine should be started in a sequence as follows :
Scrubber Exhaust Inlet Heater Pan Spraying |
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 23
| 23. | Test : | Machine stop in Auto mode | ||
| Objective : | To ensure the sequential stopping of machine operation in auto mode. | |||
| Detail test procedure : | Press ‘START/STOP’ icon. | |||
| Acceptance Criteria : | Machine should be stopped in a sequence as follows :
Spraying Pan Heater Inlet Exhaust Scrubber |
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 24
| 24. | Test : | Interlock : Spraying with blowers | ||
| Objective : | To ensure that the ‘Spraying with blowers’ interlock is working properly. | |||
| Detail test procedure : | In manual mode while spraying is in ON condition, press ‘EXHAUST’ / ‘INLET’ icon. | |||
| Acceptance Criteria : | Spraying should be stopped and Hooter should be annunciated immediately with stoppage of blower. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 25
| 25. | Test : | Interlock : Spraying with Pan speed | ||
| Objective : | To ensure that the ‘Spraying with Pan speed’ interlock is working properly. | |||
| Detail test procedure : | In manual mode while spraying is in ON condition, decrease the Pan speed below limit. | |||
| Acceptance Criteria : | Spraying should be stopped and Hooter should be annunciated immediately with drop in speed of Pan. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
TEST 26
| 26. | Test : | Interlock : Spraying with Inlet & Exhaust temperature | ||
| Objective : | To ensure that the ‘Spraying with Inlet & Exhaust temperature’ interlock is working properly. | |||
| Detail test procedure : | In manual mode while spraying is in ON condition, increase and decrease the temperature setting such that inlet & exhaust temperature will cross the predefined limits. | |||
| Acceptance Criteria : | Spraying should be stopped and Hooter should be annunciated immediately with increase in Inlet & Exhaust temperature and decrease in Inlet & Exhaust temperature. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 27
| 27. | Test : | Interlock : Spraying with atomisation air pressure | ||
| Objective : | To ensure that the ‘Spraying with atomisation air pressure’ interlock is working properly. | |||
| Detail test procedure : | In manual mode while spraying is in ON condition, decrease the atomisation pressure such that it will cross the predefined limit. | |||
| Acceptance Criteria : | Spraying should be stopped and Hooter should be annunciated immediately with drop in atomisation air pressure. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 28
| 28. | Test : | Interlock : Spraying with spray arm in / out position | ||
| Objective : | To ensure that the ‘Spraying with spray arm in / out position’ interlock is working properly. | |||
| Detail test procedure : | In manual mode while spraying is in ON condition, pull the spray arm out of the pan cabinet. | |||
| Acceptance Criteria : | Spraying should be stopped and Hooter should be annunciated immediately when spray arm is being taken out of the pan cabinet. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 29
| 29. | Test : | Interlock : Spraying with Pan cabinet doors | ||
| Objective : | To ensure that the ‘Spraying with Pan cabinet doors’ interlock is working properly. | |||
| Detail test procedure : | In manual mode while spraying is in ON condition, open the pan cabinet door. | |||
| Acceptance Criteria : | Spraying should be stopped and Hooter should be annunciated immediately when the door of pan cabinet is being opened. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 30
| 30. | Test : | Interlock : Inlet & Outlet dampers with blowers ON / OFF | ||
| Objective : | To ensure that the ‘Inlet & Outlet dampers with blowers ON / OFF’ interlock is working properly. | |||
| Detail test procedure : | Put OFF the Exhaust blower & Inlet blower and check the position of the respective dampers. | |||
| Acceptance Criteria : | Inlet damper & Exhaust damper should be closed immediately when respective blower being stopped. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 31
| 31. | Test : | Interlock : Scrubber Pump with water level | ||
| Objective : | To ensure that the ‘Scrubber Pump with water level’ interlock is working properly. | |||
| Detail test procedure : | While spray pump is in operation, drain the water in the sump such that water level will be below predefined level. | |||
| Acceptance Criteria : | Scrubber pump should be stopped and Hooter should be annunciated immediately when the water level in sump below limit. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 32
| 32. | Test : | Interlock : Compressed air supply to pneumatic panel with operating panel ON / OFF | ||
| Objective : | To ensure that the ‘Compressed air supply with operating panel mains ON / OFF’ interlock is working properly. | |||
| Detail test procedure : | 1. Put ‘ON’ the operating panel and then check incoming air pressure on pneumatic panel.
2. Put ‘OFF’ the operating panel and then check incoming air pressure on pneumatic panel. |
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| Acceptance Criteria : | 1. Compressed air supply should be ‘ON’ when operating panel mains switch is in ON position.
2. Compressed air supply should be ‘OFF’ when operating panel mains switch is in OFF position. |
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| Observation : | ||||
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
Test 33
| 33. | Test : | Emergency OFF | ||
| Objective : | To ensure that the emergency OFF is working properly to stop the machine operation. | |||
| Detail test procedure : | Push the Emergency Stop button. | |||
| Acceptance Criteria : | Machine should be stopped immediately after pressing Emergency OFF. | |||
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Observation : |
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Conclusion : |
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| Performed by : __________ | Reviewed by : __________ | |||
